Wednesday, August 15, 2018

FrankenJeep - Grave robbery!

Ed. Note: I've had a running Jeep build over on JeepForum.com, and figured I'd put it over here for posterity. And... maybe... it'll prompt me to do more goddamned writing.

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I am alone and miserable. Only someone as ugly as I am could love me.” ― Mary Wollstonecraft Shelley, Frankenstein 

So, I finally re-entered the Wrangler world.

I have a long history of Jeeps (I’ve really owned nothing else my entire adult life). However, my last Wrangler (a a 2002 TJ I purchased new ) succumbed to the awful horror of northern Ohio winters and road salt. The frame completely rotted out and, at the urging of my wife, I replaced it with a Commander. I love the Commander, and its both my DD and our traveling vehicle because its so comfortable, but it wasn’t quite a Wrangler, you know?

So, a year or so ago I began to get the itch to go topless again. It was almost unbearable. I finally decided to pull the switch last fall and picked up a new project for a ridiculously low price. Now, after spending the winter working on it (when the weather would let me), it’s finally ready to begin its undead return.

Shambling back from the dead… it’s Project FrankenJeep!! (Cue the dramatic flash of lightning and crash of thunder!)

Why’d I get it? Because it was in pretty good shape, despite her appearance. Plus, it’s become a great project for my teenage son and I.

The gruesome details: 
It’s a 1994 YJ with the 2.5. It’s pretty stock, but it has a hard top (something I’ve never had before with any of my previous 5 Wranglers). Per the prior owner – it had new floor pans, new body mounts, brand new fuel pump. Also did some body work to patch holes in corner panels, installed new inside door panels, and seat belts. The motor has 55,000, while the body has 200,000. It also had the frame repaired.

All of these details – especially the body work – made it almost impossible to pass up. The frame and body are in great shape and the body work was done right.

However, there were some issues (aren’t there always, though?!)

It had been straight piped. Unfortunately, my neighbors don’t deserve that, so I had to put on a new muffler and tailpipe. To complicate this, and the single most important issue with it - Ohio has 9 counties where we need to do emissions testing. I live in one of them. It failed it’s first echeck (high NOX), so I spent the winter doing all kinds of stuff that precluded the last resort - replacing the catalytic converter. Why? Because emissions testing is only needed on vehicles less than 25 years old. Frankenjeep is 24 years old. I’ll be damned if I’m going crazy and dumping a bunch of money at something stupid when, in like 6 months, I don’t have to do anything for it. So I’ve done a tune up (new plugs, wires, cap, and rotor), oil change and filter, and changed the air filter. I’m going to Seafoam it, hit it with some high test gas and some Guaranteed to Pass. Im also going to run it on the freeway to heat up the cat and hope that I can cheat the roller test enough to get plates for it.

In the meantime, it also looks like the brakes have never been done on it. I had to replace the brakes all the way around, a rear brake cylinder, and a couple brake lines. It’s still giving me some trouble getting bled, and the brakes are still a little soft. I’m planning to fix that in the next few days. I fear I’m going to need to replace the front bleeders (Curse you, road salt!) and/or the master cylinder.

Once FrankenJeep passes echeck, it’s time for body and paint. I’m thinking of painting him orange. Half thinking of doing the $50 Rustoleum paint job.

The key with FrankenJeep is that he is a fun Jeep. He’s not my daily driver, and I’m going to build him up and do so cheap. He’ll see trails, and he won’t be pretty, but he’ll be kick ***.

Future plans:

  • A soft top
  • 32s and a small lift
  • New bumpers
  • Expedition rack (had one on my last jeep and LOVED it)
  • Bunch of small things to make it as fun as possible! 


Here he is the day he came home on 9/13/2016! 







Here are some pictures of the work that was done to him by the dude who had him before me... as he wrote: 
Has been completely gone through, new floor pans, new body mounts, brand new fuel pump, did some body work to patch holes in corner panels, new inside door panels, seat belts, motor has 55,000 and body 200,000, frame repair on rear where leaf spring shackle goes, everything has been done right. 4 Cylinder with five speed. will make someone a really nice jeep (Edited for illiteracy).






Watch for more progress..


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